Fruit Juice Concentrate Production Lines

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JUICE ULTRAFILTRATION SYSTEMS

(Patent No : RP 382712)

The B&P Engineering UF 200 is a patented and fully automatic cross-flow filtration system with certificate of innovation issued by the European Certification Centre. The tank in the circulation unit consists of 3 chambers: two chambers are used as a batch tank, while the third chamber is used for the finished product (permeate). All filtration processes are managed by a program developed by B&P and can be conveniently controlled via a 17” touch panel.

APPLICATIONS

 

The B&P UF 200 ultrafiltration system has been designed for use with food processing technology. The UF 200 is mainly used for filtering juices such as apple, pear, berry and stone fruit juices, as well as fruit wines.

 

OPERATION PRINCIPLE

 

The UF 200 is a patented and fully automatic cross-flow filtration system with certificate of innovation issued by the European Certification Centre. The tank in the circulation unit consists of 3 chambers: two chambers are used as a batch tank, while the third chamber is used for the finished product (permeate).

 

A feed pump is used to pump the raw juice from the raw juice tanks into the batch chambers. A re-circulating pump pumps the raw juice (retentate) at a high rate through the modules. In this process, a thin and homogenous coat is formed on the membrane surface. A portion of the fluid penetrates the membranes and is pumped as the finished product (permeate) into the permeate chamber. During the sequential double batch process (SDV), the retentate is condensed automatically at cyclic intervals in the batch tanks until it reaches a maximum concentration. As soon as the maximum concentration of solids is reached, the retentate can undergo diafiltration in order to maximize the product yield.


All filtration processes are managed by a program developed by B&P and can be conveniently controlled via a 17” touch panel.

               

ADVANTAGES

 

•   Maximum productivity and excellent juice quality

•   Modular structure, high efficiency in a small space

•   Fully automatic control system with visualization technology

•   Convenient maintenance and low susceptibility to faults

•   Automatic cleaning system

 

TECHNICAL DATA

 

Efficiency

10 m3/h - 50 m3/h

Membrane Modules

PCI A 19 PVDF, type FPA 10/20/45

Module Length

3.66 m (12 feet) / 3.05 m (10 feet)

Number of Membranes Per Module

19

Filtration Surface

100 – 300 m2

Temperature Range

10-55 °C

pH Range

1.5 – 10.5

Maximum Operating Pressure

7 bar

Materials

All elements in contact with the product: stainless steel AISI 316/304, frame support: stainless steel AISI 316/304 Seals EPDM (FDA)

 

SCOPE OF DELIVERY

 

Pump and vessel unit with control cabinet mounted on a frame, filter module unit, fully automatic control system Siemens SP7 with 17” touch panel

 

OPTIONS

 

•   20 m3 water vessel with automatic water heating system

•   20 m3 settling vessel

•   20 m3 chemical and production leftover vessel

Ultrafiltration System XL.pdf
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