Fruit Juice Concentrate Production Lines
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JUICE MEMBRANE FILTRATION SYSTEMS
(Patent No : RP
382712)
The B&P Engineering UF 200 is a patented and fully automatic cross-flow membrane filtration system with certificate of innovation issued by the European Certification Centre. The tank in the circulation unit consists of 3 chambers: two chambers are used as a batch tank, while the third chamber is used for the finished product (permeate). All membrane filtration processes are managed by a program developed by B&P and can be conveniently controlled via a 17” touch panel.
APPLICATIONS
The B&P UF 200 membrane filtration system has been designed for use with food processing technology. The UF 200 is mainly used for filtering juices such as apple, pear, berry and stone fruit juices, as well as fruit wines.
OPERATION PRINCIPLE
The UF 200 is a patented and fully automatic cross-flow membrane filtration system with certificate of innovation issued by the European Certification Centre. The tank in the circulation unit consists of 3 chambers: two chambers are used as a batch tank, while the third chamber is used for the finished product (permeate).
A feed pump is used to pump the raw juice from the raw juice tanks into the batch chambers. A re-circulating pump pumps the raw juice (retentate) at a high rate through the modules. In this process, a thin and homogenous coat is formed on the membrane surface. A portion of the fluid penetrates the membranes and is pumped as the finished product (permeate) into the permeate chamber. During the sequential double batch process (SDV), the retentate is condensed automatically at cyclic intervals in the batch tanks until it reaches a maximum concentration. As soon as the maximum concentration of solids is reached, the retentate can undergo diafiltration in order to maximize the product yield.
All membrane filtration processes are managed by a program developed by B&P and can be conveniently controlled via a 17” touch panel.
ADVANTAGES
• Maximum productivity and excellent juice quality
• Modular structure, high efficiency in a small space
• Fully automatic control system with visualization technology
• Convenient maintenance and low susceptibility to faults
• Automatic cleaning system
TECHNICAL DATA
Efficiency |
10 m3/h - 40 m3/h |
Membrane Modules |
PCI A 19 PVDF, type FPA 10/20/45 |
Module Length |
3.66 m (12 feet) / 3.05 m (10 feet) |
Number of Membranes Per Module |
19 |
Filtration Surface |
100 – 300 m2 |
Temperature Range |
10-55 °C |
pH Range |
1.5 – 10.5 |
Maximum Operating Pressure |
7 bar |
Materials |
All elements in contact with the product: stainless steel AISI 316/304, frame support: stainless steel AISI 316/304 Seals EPDM (FDA) |
SCOPE OF DELIVERY
Pump and vessel unit with control cabinet mounted on a frame, filter module unit, fully automatic control system Siemens SP7 with 17” touch panel
OPTIONS
• 20 m3 water vessel with automatic water heating system
• 20 m3 settling vessel
• 20 m3 chemical and production leftover vessel
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PRODUCTS & SERVICES
RAW MATERIAL
RECEIPT & TRANSPORT
Discharge &
Unloading
Feed Screws & Belt
Feeders
CLEANING
& SORTING
Inspection
Belts & Tables
Water & Air Cleaner
CIP
Cleaning Systems
JUICE
EXTRACTION
Mills
Mash
Heaters
Belt
Presses
Hydraulic
Presses
CLARIFICATION
Depectinization Tanks
Clarification Systems
CONCENTRATION
Juice Evaporators
Purée Evaporators
Aroma
Recovery Systems
HEATING &
COOLING
AUTOMATION &
VISUALIZATION SYSTEMS
Production Process
Individual New & Used
Equipment
Recipe
Dependent Process
B&P ENGINEERING Sp. z o.o. | E-mail : info@FruitJuiceProcessingMachines.com
A : Lubomirskich Str. 1E, 37-200 Przeworsk, Poland