Fruit Juice Concentrate Production Lines

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THERMOBREAK

thermobreak machine

B&P Engineering developed a device called Thermobreak which can be used for defrosting, heating and for the refrigeration of raw material in the form of pulp or whole fruits. The rotary heating unit protects the product from thermal exposures and increases efficiency due to continuous stirring without damaging the structure of the raw material. B&P Engineering provides manual, semi automatic or full automatic control systems based on programmable process visualization.

The problem of seasonality affects all food processing plants. The period can be fortunately extended by fruit freezing and storing. The first step in the production process is raw material defrosting.

 

B&P Engineering developed a device, called Thermobreak, which can be used for defrosting, heating and refrigeration of raw material in the form of pulp or whole fruits.

 

The biggest advantage of this device is the rotary heating unit in shape of two spirals mounted on the common shaft. The rotating heating spiral protects the product from thermal exposures and increases efficiency due to continuous stirring and uninterrupted contact with product.

 

Cross flow principle ensures gentle heating. The stirring unit has no sharp edges and guarantees maintenance of raw material structure during stirring. The Thermobreak is also predestined for whole fruit processing. The next advantage is high heat transfer coefficient, ca. five times higher than in standard tubular heat exchanger as well as the fact that it is not necessary to install a big feed pump what additionally saves energy. The open standard device consists of a supporting structure and a heating vessel.

 

The feed hopper for raw material is mounted in the upper part of heating area. The heating vessel is hydraulically closed. The main shaft of heating spiral has bearing seats on both sites in order to improve technical safety. Heating spiral is driven by chain gear and electric motor.

 

The whole heating vessel is insulated. Its form and thickness are adjusted to required working temperature. Inside of heating vessel there are CIP spray nozzles. The device can be equipped with heating water preparation system based on tube or plate heat exchanger. The heating medium is water vapor.

 

B&P Engineering provides manual, semi- or full automatic control systems based on programmable process visualization. The process periphery can be integrated in control system.

 

Modern control systems enable to archive and visualize the working process as well as connection with IT- plant network. Technical specifications for each device are adjusted individually to the customer needs. Device construction depends on required amount and temperature demand of raw material to be processed.

 

The device shown in the picture has following working parameters:

•   Capacity : 5t/h at temp. from -30°C to +5°C,

•   Width : 1200 mm,

•   Length : 3500 mm,

•   Height : 1900 mm,

•   Heating medium : Circulating water/ steam, pressure up to 4 bar

•   Material : 1.4301

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