Fruit Juice Concentrate Production Lines
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MONA - CONCENTRATE PASTEURIZATION & FILTRATION SYSTEM
(Patent No : RP 383048)
The MONA system is a patented and fully automated fruit juice concentrate pasteurization and filtration facility for preparing concentrates. The system uses aseptic filter plates which also reduce juice turbidity and improve its microbiological parameters by eliminating ACB spores.
APPLICATIONS
The B&P MONA system has been designed for use in the food industry. It is used to improve the quality of concentrates and to pasteurize concentrates during aseptic production.
OPERATION PRINCIPLE
The MONA system is a patented and fully automated fruit juice concentrate pasteurization and filtration facility for preparing concentrates. The system uses aseptic filter plates which also reduce juice turbidity and improve its microbiological parameters by eliminating ACB spores. These bacterial spores are resistant to standard pasteurization.
Improved quality is achieved through pasteurization of the finished products combined with simultaneous cleaning on a plate filter. Two types of plates are used for the filtration process. The first filter reduces the concentrate’s turbidity, while the second is used for the actual aseptic filtration, i.e. elimination of ACB spores from the juice.
M – for improving the microbiological properties of the concentrates
O – for decoloring of the concentrates (colorless)
N – for improving the clarity of the concentrate (NTU value)
A – for eliminating the bacterial spores of ALICYCLOBACILLUS ACIDOTERRESTRIS (ACB)
ADVANTAGES
• High flexibility and efficiency
• Independence – product processing is possible also after the season
• User-friendly
• Fully automatic PLC control system with visualization technology
TECHNICAL DATA
Efficiency |
Concentrate: up to 8 t/hour |
Plate filter’s filtration area |
Approx. 55 m2 |
Control system |
Simatic S-7 |
Total cooling power |
Approx. 150 kW (option) |
Power input |
Approx. 100 kW (with refrigerating machine) |
Steam consumption |
Approx. 200 kg/h |
Steam pressure |
2 bar |
Materials |
Stainless steel AISI 304/option AISI 316L |
SCOPE OF DELIVERY
• Five-step plate heat exchanger
• Coil pipe for retaining the product in the pasteurization section
• Pumps
• Buffer vessel
• Hydraulic plate filter
• Cooling section
• Fully automatic Siemens S7 control system with 17” touch panel
OPTIONS
• System for preparing the coolant
• Stainless steel
glycol tank AISI 304, volume: 3 m3
fruit juice decoloring fruit juice acb filtration fruit juice decolouring fruit acb spores filter fruit juice filter fruit juice pasteurization fruit juice filtration fruit juice turbidity
PRODUCTS & SERVICES
RAW MATERIAL
RECEIPT & TRANSPORT
Discharge &
Unloading
Feed Screws & Belt
Feeders
CLEANING
& SORTING
Inspection
Belts & Tables
Water & Air Cleaner
CIP
Cleaning Systems
JUICE
EXTRACTION
Mills
Mash
Heaters
Belt
Presses
Hydraulic
Presses
CLARIFICATION
Depectinization Tanks
Clarification Systems
CONCENTRATION
Juice Evaporators
Purée Evaporators
Aroma
Recovery Systems
HEATING &
COOLING
AUTOMATION &
VISUALIZATION SYSTEMS
Production Process
Individual New & Used
Equipment
Recipe
Dependent Process
B&P ENGINEERING Sp. z o.o. | E-mail : info@FruitJuiceProcessingMachines.com
A : Lubomirskich Str. 1E, 37-200 Przeworsk, Poland