Fruit Juice Concentrate Production Lines
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HYDRAULIC (FLUME) & DRY DISCHARGE / UNLOADING
Hydraulic (Wet) and Dry Unloading/Discharge Systems are used for unloading and transporting the raw materials to the preproduction storage. We design and manufacture discharge and unloading systems according to your specific demands.
HYDRAULIC (FLUME) DISCHARGE / UNLOADING
APPLICATIONS
The
wet unloading system is used for unloading and transport of raw
materials to the preproduction storage. A series of devices and
installations transport the materials from the unloading point to
the storage silos via navigable channels.
OPERATION
The
system for manual setting of the raw materials and the water sorter
allows a free choice of silo to which the fruits are to be
delivered and enabling the comprehensive and even filling of the
chambers. The system enables the simultaneous separation of water
from the raw material. The water separated from the hydro transport
system is passed to the drum catcher to remove
impurities. This solution is a closed cycle system the water
transport of raw materials that will continue for a specified
period of time.
SCOPE OF
DELIVERY
Cannon for unloading fruits from
vehicles - mounted on the structure at a
height of about 4 m above the unloading ramp, controlled
automatically from the operator's room, enables flushing
(unloading) of raw material from the vehicle using a water stream,
produced by a centrifugal pump that is located in the circulating
water channel of the hydro transport system. The raw material is
flushed into a chute connected to a bucket conveyor
container.
Operator's room for operating the
cannon and the system for flushing raw materials
- is equipped with the electro-pneumatic panel
with the possibility of switching and controlling equipment for
unloading and transporting apples.
Bucket conveyor for transport of
raw material from the unloading chute to the navigable channel
- designed as a belt conveyor with openwork
buckets attached to the belt. Openwork buckets are used for
vertical transport of raw material and separating the water from
it. The belt is driven by a motor reducer with the option to adjust
the belt speed (capacity regulation) using a frequency
inverter.
Navigable channel with sorters
- made of 1.4301 chromium-nickel steel, used
to transport apples from the bucket conveyor to the silo, equipped
with a system of vents that direct the raw material to particular
silos. The self-closing flap construction ensures its sealing in
the event of closure. Each sorter is equipped with a grate that
drains the water back to the hydro transport system. The dried
apples fall into the silo.
Buffer tank for circulating water
- A tank of a capacity to match the needs of
the installation, used to buffer the supply of water for the hydro
transport system. Material: 1.4301
Arched filters - Slotted arched
filters are used for the initial cleaning of the circulating water
in the hydro transport system. Each filter is responsible for one
water cycle.
Material
: 1.4301
Capacity
: dependent on the needs of the
installation
Pneumatic control panel
- The panel is located in the operator's room,
and is equipped with actuators for the control of equipment in the
unloading and hydro transport lines. The panel is made of 1.4301
chromium-nickel steel and has an appropriate level of IP protection
against environmental influences.
ADVANTAGES
-
Simple operation
- High performance
- Reliability
- Low maintenance costs
DRY DISCHARGE / UNLOADING
APPLICATIONS
The
dry unloading system is used for unloading and transporting raw
materials to the preproduction storage. It provides a set of
devices and installations that transport from the unloading point
to the storage silos.
SCOPE OF
DELIVERY
Hydraulic
vehicle tippler for rear unloading
Rear unloading - unloading of raw
material from the vehicle is carried out by raising the front part
of the platform using hydraulic actuators so that the fruit is
poured into the container
Platform dimensions : per the
client's requirements
Capacity : 50 t
Lifting angle up 45°
Location of the tipping platform at
the level of the concrete ramp
Operator's
cab
Dimensions : 3000 x 2500 x 2500
mm
Material : Plate with polystyrene
core, 50 mm thick, glass.
Receiving
container for the hydro transport system
A tank of chromium-nickel steel
1.4301.
Covered with a movable ramp flap
made of structural steel.
The flap is raised using hydraulic
actuators.
Controlled from the operator's
room.
Capacity : approximately 24
m3.
Spiral
pre-sorter
This is used for efficient
separation of impurities from the raw materials (such as: leaves,
twigs, stones, earth, sand, and string) on the route from the silo
to the hydro transport. Sorting takes place without using water,
and is only a preliminary separation of major impurities from raw
materials prior to placing them in the hydro transport
system.
Diagonal belt
conveyor
This is used to transport raw
materials from the receiving container to the hydro transport on an
unloading conveyor belt located over the silos.
Unloading the
conveyor belt located over the silos
This is used to transport raw
materials from the diagonal belt feeder to particular chambers of
the silo. Pre-cleaned apples fall to the belt feeder basket on a
smooth belt, and are evenly distributed in the chambers of the
storage silo using a mobile dump trolley.
ADVANTAGES
-
Simple operation
- High performance
- Reliability
- Low maintenance costs
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PRODUCTS & SERVICES
RAW MATERIAL
RECEIPT & TRANSPORT
Discharge &
Unloading
Feed Screws & Belt
Feeders
CLEANING
& SORTING
Inspection
Belts & Tables
Water & Air Cleaner
CIP
Cleaning Systems
JUICE
EXTRACTION
Mills
Mash
Heaters
Belt
Presses
Hydraulic
Presses
CLARIFICATION
Depectinization Tanks
Clarification Systems
CONCENTRATION
Juice Evaporators
Purée Evaporators
Aroma
Recovery Systems
HEATING &
COOLING
AUTOMATION &
VISUALIZATION SYSTEMS
Production Process
Individual New & Used
Equipment
Recipe
Dependent Process
B&P ENGINEERING Sp. z o.o. | E-mail : info@FruitJuiceProcessingMachines.com
A : Lubomirskich Str. 1E, 37-200 Przeworsk, Poland