Fruit Juice Concentrate Production Lines

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HYDRAULIC (FLUME) & DRY DISCHARGE / UNLOADING

fruit discharge fruit unloading

Hydraulic (Wet) and Dry Unloading/Discharge Systems are used for unloading and transporting the raw materials to the preproduction storage. We design and manufacture discharge and unloading systems according to your specific demands.

HYDRAULIC (FLUME) DISCHARGE / UNLOADING


APPLICATIONS

The wet unloading system is used for unloading and transport of raw materials to the preproduction storage. A series of devices and installations transport the materials from the unloading point to the storage silos via navigable channels.

OPERATION

The system for manual setting of the raw materials and the water sorter allows a free choice of silo to which the fruits are to be delivered and enabling the comprehensive and even filling of the chambers. The system enables the simultaneous separation of water from the raw material. The water separated from the hydro transport system is passed to the drum catcher to remove impurities. This solution is a closed cycle system the water transport of raw materials that will continue for a specified period of time.

SCOPE OF DELIVERY

Cannon for unloading fruits from vehicles - mounted on the structure at a height of about 4 m above the unloading ramp, controlled automatically from the operator's room, enables flushing (unloading) of raw material from the vehicle using a water stream, produced by a centrifugal pump that is located in the circulating water channel of the hydro transport system. The raw material is flushed into a chute connected to a bucket conveyor container.
Operator's room for operating the cannon and the system for flushing raw materials - is equipped with the electro-pneumatic panel with the possibility of switching and controlling equipment for unloading and transporting apples.
Bucket conveyor for transport of raw material from the unloading chute to the navigable channel - designed as a belt conveyor with openwork buckets attached to the belt. Openwork buckets are used for vertical transport of raw material and separating the water from it. The belt is driven by a motor reducer with the option to adjust the belt speed (capacity regulation) using a frequency inverter.
Navigable channel with sorters - made of 1.4301 chromium-nickel steel, used to transport apples from the bucket conveyor to the silo, equipped with a system of vents that direct the raw material to particular silos. The self-closing flap construction ensures its sealing in the event of closure. Each sorter is equipped with a grate that drains the water back to the hydro transport system. The dried apples fall into the silo.
Buffer tank for circulating water - A tank of a capacity to match the needs of the installation, used to buffer the supply of water for the hydro transport system. Material: 1.4301
Arched filters - Slotted arched filters are used for the initial cleaning of the circulating water in the hydro transport system. Each filter is responsible for one water cycle.
Material : 1.4301
Capacity : dependent on the needs of the installation
Pneumatic control panel - The panel is located in the operator's room, and is equipped with actuators for the control of equipment in the unloading and hydro transport lines. The panel is made of 1.4301 chromium-nickel steel and has an appropriate level of IP protection against environmental influences.

ADVANTAGES

- Simple operation
- High performance
- Reliability
- Low maintenance costs

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DRY DISCHARGE / UNLOADING


APPLICATIONS

The dry unloading system is used for unloading and transporting raw materials to the preproduction storage. It provides a set of devices and installations that transport from the unloading point to the storage silos.

SCOPE OF DELIVERY

Hydraulic vehicle tippler for rear unloading
Rear unloading - unloading of raw material from the vehicle is carried out by raising the front part of the platform using hydraulic actuators so that the fruit is poured into the container
Platform dimensions : per the client's requirements
Capacity : 50 t
Lifting angle up 45°
Location of the tipping platform at the level of the concrete ramp

Operator's cab
Dimensions : 3000 x 2500 x 2500 mm
Material : Plate with polystyrene core, 50 mm thick, glass.

Receiving container for the hydro transport system
A tank of chromium-nickel steel 1.4301.
Covered with a movable ramp flap made of structural steel.
The flap is raised using hydraulic actuators.
Controlled from the operator's room.
Capacity : approximately 24 m3.

Spiral pre-sorter
This is used for efficient separation of impurities from the raw materials (such as: leaves, twigs, stones, earth, sand, and string) on the route from the silo to the hydro transport. Sorting takes place without using water, and is only a preliminary separation of major impurities from raw materials prior to placing them in the hydro transport system.

Diagonal belt conveyor
This is used to transport raw materials from the receiving container to the hydro transport on an unloading conveyor belt located over the silos.

Unloading the conveyor belt located over the silos
This is used to transport raw materials from the diagonal belt feeder to particular chambers of the silo. Pre-cleaned apples fall to the belt feeder basket on a smooth belt, and are evenly distributed in the chambers of the storage silo using a mobile dump trolley.


ADVANTAGES

- Simple operation
- High performance
- Reliability
- Low maintenance costs

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flume discharge system

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